CMYK Engineering

Signs and displays: print on the flatbed, finish on the cutter

Sign and display work runs in two steps: print the board, then cut it to shape. JHF UV flatbeds print foam board, PVC, acrylic and aluminum composite. TPS and BULLMER cutters cut them to the printed marks.

Printing the board

JHF F3900 and F5900 flatbeds and the JHF M3300 hybrid print on acrylic, PVC foam board, aluminum composite, corrugated plastic, styrene, wood and MDF. The flatbeds also print polycarbonate and glass.

Cutting to the print

The cutter’s camera reads the registration marks printed on the board, so the cut follows the print. Every TPS model has a CCD camera. The X3 and X7 add an optional top camera that registers sheets placed askew. The BULLMER X5 has a camera included and an optional Optiscout print-and-cut software.

POP and counter displays

Foam board, KT board and corrugated plastic are cut with the knives on the universal module, which TPS lists for foam, cardboard and plastics. The V-cut tool cuts the grooves that fold foamcore and sandwich board into three-dimensional structures. The creasing wheel creases corrugated plastic.

Signs and wayfinding panels

Acrylic, PVC and aluminum composite need a router. The X3 and X7 take one of three router modules:

Router moduleMaterials (manufacturer’s list)
RM350PVC, acrylic up to 5 mm, foam board, composite panels, low-density wood
RM1000plastic, acrylic, MDF, chipboard, plywood, aluminum composite
RM1800solid wood, high-density MDF, PVC, acrylic, aluminum composite, thin aluminum sheet

The BULLMER X5 takes a router tool.

Exhibition and trade-show panels

A full 4 × 8 ft board (48 × 96 in) fits the TPS X7 (63 × 98 in) and the BULLMER X5 (98 × 126 in). It does not fit the TPS X3 (51 × 51 in).

Stickers and decals

The kiss-cut tool cuts stickers, vinyl and engineering reflective film to depth, leaving the backing whole. It fits the X3, X7 and BULLMER X5.

For small-format stickers and film, the SECO DTF contour-cuts up to 23.6 × 31.5 in, material 0.02–0.1 in (0.5–3 mm) thick, with automatic registration and feeding. Its manufacturer lists instant, magnetic and car stickers; PET, PVC and TPU film; and super-transparent and reflective film.

Which machine fits

ModelWorking areaMax material thicknessRouterKiss-cutFit
TPS X763 × 98 in (1600 × 2500 mm)1.4 in (35 mm)yesyesFull 4 × 8 ft boards, routed and knife-cut.
TPS X351 × 51 in (1300 × 1300 mm)1.4 in (35 mm)yesyesPanels up to 51 × 51 in.
BULLMER X598 × 126 in (2500 × 3200 mm)2 in (50 mm)yesyesThe widest bed; full 4 × 8 ft boards.
TPS S351 × 39 in (1300 × 1000 mm)under 0.4 in (10 mm)nonoFoam board and corrugated plastic under 0.4 in, knife-cut.
SECO DTF23.6 × 31.5 in (600 × 800 mm)0.02–0.1 in (0.5–3 mm)noSmall-format stickers and film, contour-cut.

The S2 and S2+ (16 × 24 and 24 × 35 in) are too small for sign boards.

Questions

Can one cutter handle both foam board and acrylic?

Yes, on the X3, X7 or BULLMER X5: knives for foam board, a router for acrylic. The S3 has no router.

What does print and cut mean?

The board is printed with registration marks. The cutter’s camera finds the marks and cuts along the printed shape.

Will a 4 × 8 sheet fit?

On the TPS X7 and the BULLMER X5, yes. On the TPS X3, no.

Can it kiss-cut stickers?

The X3, X7 and BULLMER X5 kiss-cut with the kiss-cut tool. The SECO DTF contour-cuts small-format stickers and film.

Materials: Acrylic · PVC foam board · Foam board, foamcore and sandwich board · Aluminum composite · Corrugated plastic · Self-adhesive vinyl · Stickers · Reflective and super-transparent film · PET, PVC and TPU film

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